{"id":1165,"date":"2026-09-17T11:51:21","date_gmt":"2026-09-17T09:51:21","guid":{"rendered":"https:\/\/www.safety-services.at\/?page_id=1165"},"modified":"2026-10-12T10:21:50","modified_gmt":"2026-10-12T08:21:50","slug":"maschinensicherheit","status":"publish","type":"page","link":"https:\/\/www.safety-services.at\/en\/maschinensicherheit\/","title":{"rendered":"Machinery Safety"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">Machinery safety means that a machine poses no unacceptable risk to the people who work on and with it throughout its entire life cycle \u2013 from design and commissioning through modification to decommissioning. Legally this is not a matter of discretion but an obligation: for manufacturers under the European Machinery Directive 2006\/42\/EC and, from 20 January 2027, the Machinery Regulation (EU) 2023\/1230; for operators in Austria under the Occupational Health and Safety Act (ASchG) and the Work Equipment Ordinance (AM-VO). 4S advises you on all of this independently of any product \u2013 in Vienna, Austria, Germany and across Europe, from the first risk assessment to CE marking.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">What machinery safety covers<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Safety is not created by a single component but by the interaction of design, protective devices, control technology, documentation and organisation. The foundation is the risk assessment according to EN ISO 12100: identify hazards, estimate risks and reduce them in the prescribed order \u2013 first through inherently safe design, then through technical protective measures, and only last through information for use. A machine is only safe in the legal sense once every step is documented in a traceable way.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">The legal framework at a glance<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n\n<li><strong>Manufacturers:<\/strong> Machinery Directive 2006\/42\/EC and, from 20 January 2027, the <a href=\"https:\/\/eur-lex.europa.eu\/eli\/reg\/2023\/1230\/oj?locale=en\">Machinery Regulation (EU) 2023\/1230<\/a> \u2013 conformity assessment, technical file, EU declaration of conformity and CE marking.<\/li>\n\n\n\n<li><strong>Operators in Austria:<\/strong> ASchG and AM-VO \u2013 hazard analysis, safe provision and inspection of work equipment, workplace evaluation.<\/li>\n\n\n\n<li><strong>Operators in Germany:<\/strong> Ordinance on Industrial Safety and Health (BetrSichV) \u2013 risk assessment for work equipment.<\/li>\n\n\n\n<li><strong>Harmonised standards:<\/strong> EN ISO 12100 (risk assessment), EN ISO 13849-1 (functional safety, Performance Level), EN ISO 13857 and EN ISO 13855 (safety distances) and the applicable type-C standards.<\/li>\n\n\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Anyone who substantially modifies a machine may become its manufacturer \u2013 and then the manufacturer\u2019s obligations apply to the operator as well. Whether this is the case is clarified by a <a href=\"https:\/\/www.safety-services.at\/en\/umbaubewertung\/\">modification assessment<\/a>.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">The path to a safe machine<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">For new machines and installations, machinery safety follows a fixed sequence. Each stage is a separate 4S service that can be commissioned individually or as a package:<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n\n<li><a href=\"https:\/\/www.safety-services.at\/en\/risikobeurteilung\/\">Risk assessment<\/a> according to EN ISO 12100 \u2013 systematic identification and evaluation of all hazards across every phase of the machine\u2019s life.<\/li>\n\n\n\n<li><a href=\"https:\/\/www.safety-services.at\/en\/sicherheitskonzept\/\">Safety concept<\/a> \u2013 definition of the technical protective measures and safety functions, including the safety requirements specification.<\/li>\n\n\n\n<li><a href=\"https:\/\/www.safety-services.at\/en\/pl-berechnung-13849\/\">Performance Level calculation according to EN ISO 13849-1<\/a> \u2013 proof that the safety-related parts of the control system achieve the required Performance Level.<\/li>\n\n\n\n<li><a href=\"https:\/\/www.safety-services.at\/en\/dokumentation\/\">Technical documentation<\/a> \u2013 operating instructions, technical file and review of the documentation of purchased components.<\/li>\n\n\n\n<li><a href=\"https:\/\/www.safety-services.at\/en\/validierung\/\">Validation<\/a> \u2013 testing on the real machine to confirm that the protective measures work as planned.<\/li>\n\n\n\n<li><a href=\"https:\/\/www.safety-services.at\/en\/ce-beratung\/\">CE conformity assessment<\/a> \u2013 consolidation of all evidence, EU declaration of conformity and CE marking.<\/li>\n\n\n<\/ol>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1420\" height=\"1259\" src=\"https:\/\/www.safety-services.at\/wp-content\/uploads\/2026\/09\/en_53_risikomatrix.png\" alt=\"Machinery safety \u2013 risk matrix of severity of harm versus probability of occurrence according to EN ISO 12100\" class=\"wp-image-1003\" srcset=\"https:\/\/www.safety-services.at\/wp-content\/uploads\/2026\/09\/en_53_risikomatrix.png 1420w, https:\/\/www.safety-services.at\/wp-content\/uploads\/2026\/09\/en_53_risikomatrix-300x266.png 300w, https:\/\/www.safety-services.at\/wp-content\/uploads\/2026\/09\/en_53_risikomatrix-1024x908.png 1024w, https:\/\/www.safety-services.at\/wp-content\/uploads\/2026\/09\/en_53_risikomatrix-768x681.png 768w\" sizes=\"auto, (max-width: 1420px) 100vw, 1420px\" \/><\/figure>\n<\/div>\n\n\n<h3 class=\"wp-block-heading\">Existing machinery, modifications and operator obligations<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Machines in operation must remain safe too. For existing machinery in Austria, 4S prepares the <a href=\"https:\/\/www.safety-services.at\/en\/gefahrenanalyse\/\">hazard analysis according to ASchG<\/a> and supports the <a href=\"https:\/\/www.safety-services.at\/en\/arbeitsplatzevaluierung\/\">workplace evaluation<\/a>; for operators in Germany, the <a href=\"https:\/\/www.safety-services.at\/en\/gefaehrdungsbeurteilung\/\">risk assessment according to BetrSichV<\/a>. For planned or completed changes, the <a href=\"https:\/\/www.safety-services.at\/en\/umbaubewertung\/\">modification assessment<\/a> clarifies whether a hazard analysis is sufficient or a new conformity assessment procedure becomes necessary.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Where your company stands in the changeover to the Machinery Regulation is shown by the <a href=\"https:\/\/www.safety-services.at\/en\/mvo-selbsttest\/\">MVO self-test<\/a> in six questions \u2013 free, no registration, result straight away.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Sectors and types of installation<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">For the types of installation we deal with most often there are dedicated pages with the typical hazards, the relevant standards and examples from our projects: <a href=\"https:\/\/www.safety-services.at\/en\/roboter-anwendungen\/\">robot applications<\/a>, <a href=\"https:\/\/www.safety-services.at\/en\/foerdertechnik\/\">conveyor systems<\/a> and <a href=\"https:\/\/www.safety-services.at\/en\/stahlwasserbau\/\">hydraulic steel structures<\/a> \u2013 flap gates and sluice gates in hydropower and flood protection.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Service packages<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">For the most common tasks there are three coordinated packages: the <a href=\"https:\/\/www.safety-services.at\/en\/paket-ce-gesamt\/\">full CE conformity assessment for new machinery<\/a>, the <a href=\"https:\/\/www.safety-services.at\/en\/paket-umbaubewertung\/\">CE assessment for machinery modification<\/a> and <a href=\"https:\/\/www.safety-services.at\/en\/paket-projektbegleitung\/\">safety engineering project support on an hourly basis<\/a>. An overview of all individual services can be found under <a href=\"https:\/\/www.safety-services.at\/en\/services\/\">Services<\/a>.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Building knowledge: workshops<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Anyone who wants to anchor machinery safety permanently in their own company needs staff who understand risk assessment, functional safety and CE marking. The <a href=\"https:\/\/www.safety-services.at\/en\/workshops-maschinensicherheit\/\">machinery safety workshops<\/a> from 4S teach exactly that \u2013 as open dates or as in-house training with individually selected topics.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1500\" height=\"1500\" src=\"https:\/\/www.safety-services.at\/wp-content\/uploads\/2026\/09\/en_564_workshop_hub.png\" alt=\"Machinery safety workshops \u2013 topic wheel with selectable training contents\" class=\"wp-image-1004\" srcset=\"https:\/\/www.safety-services.at\/wp-content\/uploads\/2026\/09\/en_564_workshop_hub.png 1500w, https:\/\/www.safety-services.at\/wp-content\/uploads\/2026\/09\/en_564_workshop_hub-300x300.png 300w, https:\/\/www.safety-services.at\/wp-content\/uploads\/2026\/09\/en_564_workshop_hub-1024x1024.png 1024w, https:\/\/www.safety-services.at\/wp-content\/uploads\/2026\/09\/en_564_workshop_hub-150x150.png 150w, https:\/\/www.safety-services.at\/wp-content\/uploads\/2026\/09\/en_564_workshop_hub-768x768.png 768w\" sizes=\"auto, (max-width: 1500px) 100vw, 1500px\" \/><\/figure>\n<\/div>\n\n\n<h3 class=\"wp-block-heading\">Free tools<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">For everyday work, 4S provides two online calculators: the <a href=\"https:\/\/www.safety-services.at\/en\/sicherheitsabstaende-13857\/\">calculator for safety distances according to EN ISO 13857<\/a> (reaching over, through and around) and the <a href=\"https:\/\/www.safety-services.at\/en\/sicherheitsabstand-berechnen\/\">calculator for minimum distances according to EN ISO 13855<\/a> (approach speed). The <a href=\"https:\/\/www.safety-services.at\/en\/mvo-readiness-check\/\">Machinery Regulation readiness check<\/a> shows where your company stands in the transition to the new regulation.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Are you planning a new machine, want to keep operating an existing installation safely, or are you facing a modification? <a href=\"https:\/\/www.safety-services.at\/en\/kontakt\/\">Contact 4S<\/a> \u2013 I will support you with machinery safety from risk assessment to CE marking.<\/p>\n\n\n","protected":false},"excerpt":{"rendered":"<p>Machinery safety means that a machine poses no unacceptable risk to the people who work on and with it throughout its entire life cycle \u2013 from design and commissioning through modification to decommissioning. Legally this is not a matter of discretion but an obligation: for manufacturers under the European Machinery Directive 2006\/42\/EC and, from 20&hellip;<\/p>\n<p class=\"more-link-wrapper\"><a class=\"more-link\" href=\"https:\/\/www.safety-services.at\/en\/maschinensicherheit\/\">Continue<\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-1165","page","type-page","status-publish","hentry"],"translation":{"provider":"WPGlobus","version":"3.0.6","language":"en","enabled_languages":["de","en","sv","es"],"languages":{"de":{"title":true,"content":true,"excerpt":false},"en":{"title":true,"content":true,"excerpt":false},"sv":{"title":true,"content":true,"excerpt":false},"es":{"title":true,"content":true,"excerpt":false}}},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Machinery Safety: From Risk Assessment to CE Marking | 4S<\/title>\n<meta name=\"description\" content=\"Machinery safety from risk assessment to CE marking: legal framework, process, modifications and workshops \u2013 independent consulting by 4S, Vienna, across Europe.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.safety-services.at\/maschinensicherheit\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Machinery Safety: From Risk Assessment to CE Marking | 4S\" \/>\n<meta property=\"og:description\" content=\"Machinery safety from risk assessment to CE marking: legal framework, process, modifications and workshops \u2013 independent consulting by 4S, Vienna, across Europe.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.safety-services.at\/maschinensicherheit\/\" \/>\n<meta property=\"og:site_name\" content=\"4S - 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